Avery Dennison LOKPRINT 676 Dokumentacja

Users Manual Model 676 AVERY DENNISON Manual Edition 9.0 09 June 2010 Manual Part Number 371398

10 •••• Description / Specifications Printer Specification Print method: Wide web thermal transfer or thermal direct two sided printer Spee

100 •••• Mechanical Assembly Drawings Users Manual Model 676 Ink-Save Printhead Assembly Drawing 1738362428252293781467921133202312343515321819

Z:\Manual-Release\676\676 v9.0.doc Ink - Save Printhead Parts List Item Part # Description Qty Item Part # Description Qty 1 991081 Spring,

102 •••• Mechanical Assembly Drawings Users Manual Model 676 Bottom - Printhead Assembly Drawing 3736452312119333226201330711631224239293427141

Z:\Manual-Release\676\676 v9.0.doc Bottom - Printhead Parts List Item Part # Description Qty Item Part # Description Qty 1 356020 Roller, M

104 •••• Mechanical Assembly Drawings Users Manual Model 676 Ink Unwind Assembly Drawing

Z:\Manual-Release\676\676 v9.0.doc Ink Unwind Parts List Item Part # Description Qty 1 356010 Shaft, Lock 1 2 990042 8-32 x 3/16 Knurled Cup

106 •••• Mechanical Assembly Drawings Users Manual Model 676 Ink Rewind Assembly Drawing

Z:\Manual-Release\676\676 v9.0.doc Ink Rewind Parts List Item Part # Description Qty Item Part # Description Qty 1 376026 Unwind Fiber Spac

108 •••• Mechanical Assembly Drawings Users Manual Model 676 Ink Rewind w/ Head-Lift Assembly Drawing

Z:\Manual-Release\676\676 v9.0.doc Ink Rewind w/Head-Lift Parts List Item Part # Description Qty Item Part # Description Qty 1 376026 Unwin

Users Manual Model 676 Description / Specifications •••• 11 Other Features - Downloading of information while machine is operating - Sequenced F

110 •••• Mechanical Assembly Drawings Users Manual Model 676 Ink Rewind - Station 3 - 1 over 1 - Assembly Drawing

Z:\Manual-Release\676\676 v9.0.doc Ink Rewind - Station 3 – 1 over 1 - Parts List Item Part # Description Qty Item Part # Description Qty 1

112 •••• Mechanical Assembly Drawings Users Manual Model 676 Knife Assembly Drawing 171512202221231916271826222821141325424115273109861

Z:\Manual-Release\676\676 v9.0.doc Knife Parts List Item Part # Description Qty Item Part # Description Qty 1 357091 Bracket, Inner knife a

114 •••• Mechanical Assembly Drawings Users Manual Model 676 Stacker Assembly Drawing (Part 1)

Z:\Manual-Release\676\676 v9.0.doc Stacker Parts List (Part 1) Item Part # Description Qty Item Part # Description Qty 1 378050 Roller, Pres

116 •••• Mechanical Assembly Drawings Users Manual Model 676 Stacker Assembly Drawing (Part 2)

Z:\Manual-Release\676\676 v9.0.doc Stacker Parts List (Part 2) Item Part # Description Qty Item Part # Description Qty 1 184002 Thumb Screw L

118 •••• Mechanical Assembly Drawings Users Manual Model 676 Rewind Assembly Drawing 7152626251786114140231422322363527374211353233183416 39121

Z:\Manual-Release\676\676 v9.0.doc Rewind Parts List Item Part # Description Qty Item Part # Description Qty 1 111030 Upright, 656 Rewind 1

12 •••• Description / Specifications Personal Computer Specifications This specification describes the hardware and application software require

Z:\Manual-Release\676\676 v9.0.doc Optional 4 1/4” Stacker Specifications • 4 ¼” (108mm) Web x 3 1/2” (89mm) Feed • Will work on 636, 656, 676 and

122 •••• Mechanical Assembly Drawings Users Manual Model 676 Optional 4 1/4” Pick-up Assembly 2223102214412526152529182165272893187243333019269

Z:\Manual-Release\676\676 v9.0.doc Optional 4 1/4” Pick-up Parts List Item Part # Description Qty Item Part # Description Qty 1 378291 Oiler m

124 •••• Mechanical Assembly Drawings Users Manual Model 676 Optional 4 1/4” Stacker Assembly 3189101393534364733143018216161213357422302320403

Z:\Manual-Release\676\676 v9.0.doc Optional 4 1/4” Stacker Parts List Item Part # Description Qty Item Part # Description Qty 1 348026 Frame, S

126 •••• Mechanical Assembly Drawings Users Manual Model 676 Drive Belt Routing (2 over 1) Drawing 777935484545126

Z:\Manual-Release\676\676 v9.0.doc Drive Belt Routing (2 over 1) Parts List Item Part # Description Qty 1 374006 “Long Belt” Double Sided 1 2

128 •••• Mechanical Assembly Drawings Users Manual Model 676 Drive Belt Routing (1 over 1) Drawing 39771542548476

Z:\Manual-Release\676\676 v9.0.doc Drive Belt Routing (1 over 1) Parts List Item Part # Description Qty 1 374006 “Long Belt” Double Sided 1 2

Users Manual Model 676 Customer Responsibility •••• 13 Customer Responsibility Location of Printer The printer weighs approximately 70 Lbs (32 Kg)

14 •••• Printer Unpacking / Installation AC Power Line AVERY DENNISON requires that the electric service be 10 Amps @ 115VAC or 10 Amps @ 230VA

Users Manual Model 676 Printer Unpacking / Installation •••• 15 Inspect the machine for shipping damage. If obvious damage is discovered, contact

16 •••• Printer Unpacking / Installation Fuse Configuration The main fuse(s) on the AVERY DENNISON 676 are located inside the AC power entry rec

Users Manual Model 676 Printer Unpacking / Installation •••• 17 Installing the Power Cord A power cord is shipped with each printer. The cord for

18 •••• Printer Operation Printer Operation Loading Stock SENSOR /KNOBWEBHEAD 1WEB GUIDE / KNOBDECURLERTURN BARINKHEAD 3HEAD 2DRIVE / AUXKNIFE

Users Manual Model 676 Printer Operation •••• 19 8) As the stock exits the sensor area, continue to slide the stock through the print stations. 9)

Users Manual Model 676 This page intentionally blank

20 •••• Printer Operation stock. If a large distance is to be covered loosen the plastic thumbscrew and slid the collar into the new position t

Users Manual Model 676 Printer Operation •••• 21

22 •••• Printer Operation Installing Ink Ribbon The ink ribbon comes pre-packaged in a plastic bag. For best results, leave the ink ribbon wrap

Users Manual Model 676 Control Panel Operation •••• 23 Control Panel Operation Printer Controls Start - Starts

24 •••• Control Panel Operation Test - TEST and START must both be used - Test will stop when the buttons are released - Labels between print

Users Manual Model 676 Control Panel Operation •••• 25 ORANGE - System is operational - Ready for batches to be downloaded GREEN - Batches to print

26 •••• Control Panel Operation Display Modes There are four (4) main mode levels that are selected and modified using the following function ke

Users Manual Model 676 Control Panel Operation •••• 27 SETUP SCREEN P R E S S E N T E R F O R F E A T U R E S E T U P

28 •••• Control Panel Operation HOME SCREEN R E A D Y F O R B A T C H E S 6 7 6 / 3 0 0 OR

Users Manual Model 676 Control Panel Operation •••• 29 PRINT/CUT POSITIONS P R E S S E N T E R F O R P R I N T / C U T P O

Users Manual Model 676 Scope •••• 3 Contents Scope 6 Introduction...

30 •••• Control Panel Operation P R I N T P O S I T I O N S T A T I O N 3 V A L U E : ± X X N E W V A L U E : ± Y Y This scre

Users Manual Model 676 Control Panel Operation •••• 31 C H A N G E S T R O B E S T A T I O N 1 V A L U E : ± X X N E W V A L U E : ±

32 •••• Control Panel Operation H E A D C A T E G O R Y S T A T I O N 2 V A L U E : ± X X N E W V A L U E : ± Y Y This screen fol

Users Manual Model 676 Control Panel Operation •••• 33 CALIBRATE SENSORS P R E S S E N T E R T O C A L I B R A T E S E N

34 •••• Control Panel Operation B O T R E F L O V E R M A R K V A L U E : 0 0 0 N E W V A L U E : 0 0 0 This screen foll

Users Manual Model 676 Control Panel Operation •••• 35 L A B E L C O U N T E R : 0 0 0 0 0 0 P R E S S E N T E R T O R E S E T

36 •••• Control Panel Operation FEATURE SETUP SCREEN P R E S S E N T E R F O R F E A T U R E S E T U P

Users Manual Model 676 Control Panel Operation •••• 37 mode for print station 2. The 630 and 650 do not send valid 676 transfer types in their PCL

38 •••• Control Panel Operation B A U D R A T E : X X X X X X N E W B A U D R A T E : Y Y Y Y Y Y This screen follo

Users Manual Model 676 Control Panel Operation •••• 39 VERIFIER SETUP P R E S S E N T E R F O R V E R I F I E R S E T U P

4 •••• Scope Adjustments 40 Feed Roller Pressure ...

40 •••• Adjustments Adjustments Feed Roller Pressure General The rubber pressure roller is supported by an eccentric shaft mounted in bearings l

Users Manual Model 676 Adjustments •••• 41 Jam An optical sensor located in the stacker will detect each cut label as it leaves the cutter. If a c

42 •••• Adjustments 4) Compare the actual feed length of the sense mark stock being run with the feed length set in the format. 5) Repeat the se

Users Manual Model 676 Adjustments •••• 43 - Are the correct width platen rollers installed in the print stations for the stock width loaded in the

44 •••• Adjustments Stock Width Adjustment Loosen the two thumbscrews behind the stacker uprights and adjust the stacker upright nearest to the

Users Manual Model 676 Adjustments •••• 45 Machine Set Up Sequence 1) Power off the printer, remove the media and ink and thoroughly clean it from

46 •••• Maintenance Maintenance Cleaning Print Head Cleaning CAUTION: TURN OFF THE POWER TO THE PRINTER BEFORE STARTING ANY CLEANING. NEVER RE

Users Manual Model 676 Maintenance •••• 47 Clean Platen Roller You may determine if the printhead has been adjusted properly by performing a test p

48 •••• Maintenance hands before handling the print head. Oils from your hands can contaminate the print line and quickly destroy the printing

Users Manual Model 676 Maintenance •••• 49 Caution: Before printing - the printhead category must be set to match the new printheads mean resistanc

Users Manual Model 676 Scope •••• 5 Appendix F 80 Platen Rollers for 6x6 and 676 Printers ...

50 •••• Maintenance Lubrication Procedure General The 676 series printers are factory equipped with either composition bearings not requiring lu

Users Manual Model 676 Electrical Trouble Shooting •••• 51 Electrical Trouble Shooting Power Up / Sign On / Communications Problem Probable Cause

52 •••• Electrical Trouble Shooting Problem Probable Cause Corrective Action Front panel does not complete diagnostics test 2. 1) One or more

Users Manual Model 676 Electrical Trouble Shooting •••• 53 Stock / Ink Advance Problem Probable Cause Corrective Action Stock does not advance w

54 •••• Electrical Trouble Shooting Print Problem Probable Cause Corrective Action Machine advances stock but does not print. 1) Stock regist

Users Manual Model 676 Electrical Trouble Shooting •••• 55 Problem Probable Cause Corrective Action Print registration is off in the web directi

56 •••• Electrical Trouble Shooting Cut / Stack Problem Probable Cause Corrective Action Machine fails to cut labels (the rotary knife does n

Users Manual Model 676 Mechanical Trouble Shooting •••• 57 Mechanical Trouble Shooting Stock Problem Probable Cause Corrective Action Stock will

58 •••• Mechanical Trouble Shooting Problem Probable Cause Corrective Action Stock jams in bridge blade rollers or knife area. 1) Knife

Users Manual Model 676 Mechanical Trouble Shooting •••• 59 Ink Problem Probable Cause Corrective Action Ink wrinkles or will not pull smoothly.

6 •••• Scope Scope Introduction This user manual was arranged for the person who is going to operate the machine. The information is arranged i

60 •••• Mechanical Trouble Shooting Print Problem Probable Cause Corrective Action Poor print - uneven or no print (mechanical). Also see el

Users Manual Model 676 Mechanical Trouble Shooting •••• 61 Knife Problem Probable Cause Corrective Action Double Cuts, extra knife cycle 1) Sole

62 •••• Mechanical Trouble Shooting Problem Probable Cause Corrective Action Knife stops during cut in stock 1) Check life of blades 1) If w

Users Manual Model 676 Appendix A •••• 63 Appendix A Error Messages On the Machine's detection of errors/error, the displays will show the f

64 •••• Appendix B Users Manual Model 676 Appendix B Software Upgrade Chip Placement Positions Thermal Control Board P/N 371105TT U 36U 23U 21

Users Manual Model 676 Appendix B •••• 65 Head Driver Board P/N 371106TT U - 30U - 9U - 10U - 20U - 5U - 8 (Use chip removal tool p/n. 351156 for

66 •••• Appendix B Front Panel Board P/N 351108 (Use chip removal tool p/n. 351156 for square I.C.'s) FRONT PANEL BOARD, Upgradeable

Users Manual Model 676 Appendix C •••• 67 Appendix C Ink and Stock Transfer Types Transfer Type values associated with the XT commands. Value Tra

68 •••• Appendix C Value Transfer Type 80 Pressure Sensitive & HR-4111 Ink 81 Uncoated Tag Stock & HR-4111 Ink 82 Fabric 2800 &

Users Manual Model 676 Appendix C •••• 69 Value Transfer Type 117 591SST/601SST Fabrics & CT-1114 Ink 118 601SST Fabric & CT-1111 Ink 1

Users Manual Model 676 Warranty Information •••• 7 Warranty Information Warranty Policy Avery Dennison Retail Information Systems, In-Plant Print

70 •••• Appendix D Appendix D Knife MFG Guideline Solenoid Trigger Setting +.000 -.020 1. After the clutch and actuator is mounted to t

Users Manual Model 676 Appendix D •••• 71 • Torsion Spring should be at an angle of 60±2°. Lay the spring over the drawing below to see if the sp

72 •••• Appendix D • There should be a .010-.020 gap (for roller clutch only) between the two clutch pieces. • (Te

Users Manual Model 676 Appendix E •••• 73 Appendix E Printhead Life Extension NOTE: This section was written specifically for the 636/656 – but the

74 •••• Appendix E Printhead Fail Modes Symptoms, Causes, Solutions Symptom #1: A dot is leaving a line in the print direction. The dot appea

Users Manual Model 676 Appendix E •••• 75 Printhead Cleaning Procedure Printhead performance and life are influenced by proper handling and cleani

76 •••• Appendix E Printhead Installation and Removal Procedures Printhead removal procedure 1. Attach the grounding strap to your wrist and t

Users Manual Model 676 Appendix E •••• 77 Static Checks for 636/656 Printers 1. Stacker: With an ohmmeter, check continuity between the main sta

78 •••• Appendix E Steps for initial set up on a AVERY DENNISON 636 or 656 1. Software: In Formatter, open the format. From the Format menu,

Users Manual Model 676 Appendix E •••• 79 Print Quality Adjustment !. Tangent - Move the tangent adjust knob left or right to improve print quali

8 •••• Warranty Information − Equipment purchased and exported to regions outside local Avery Dennison office coverage are not covered by warra

80 •••• Appendix F Appendix F Platen Rollers for 6x6 and 676 Printers There are several types of platen rollers made for the 6x6 and the 676 ser

Users Manual Model 676 Appendix F •••• 81 Standard Platen RollerNon Ink Save636 / 656 All676Part Number 355009 – RedPart Number 355029 - Green

82 •••• Appendix F Back Justified Platen Roller3” Cut DownNon Ink Save636 / 656 w/ Beige CoversPart Number 355044 - Green __________________

Users Manual Model 676 Appendix F •••• 83 Center Justified Platen Roller1 3/8” Cut DownNon Ink Save636 / 656 w/ Gray Covers676Part Number 375030 -

84 •••• Appendix F Center Justified Platen Roller3” Cut DownNon Ink Save636 / 656 w/ Gray Covers676Part Number 375026 - Green __________

Users Manual Model 676 Electrical Assembly Drawings •••• 85 Electrical Assembly Drawings Machine Wiring INKSAVE(TWO)(NOT U SED)SYSTEM HARNESSROLLE

86 •••• Electrical Assembly Drawings Users Manual Model 676 Electrical System Schematic NOTES: 1. ALL AC WIRE 18AWG 600V INTERNATIONAL

Users Manual Model 676 Electrical Assembly Drawings •••• 87 Motherboard Power Connectors The power supply connector on any PC / XT or PC / AT compa

Z:\Manual-Release\676\676 v9.0.doc Mechanical Assembly Drawings

Users Manual Model 676 Description / Specifications •••• 9 Description / Specifications Printer Description The AVERY DENNISON MODEL 676 THERMAL P

90 •••• Mechanical Assembly Drawings Users Manual Model 676 Unwind Assembly Drawing

Z:\Manual-Release\676\676 v9.0.doc Unwind Parts List Item Part # Description Qty 1 373012 Web Guide, Rear 1 2 373009 Lead screw, Tape unwind

92 •••• Mechanical Assembly Drawings Users Manual Model 676 Web Guide / Light Bar Assembly Drawing192322111135245230379211611294212026932733323

Z:\Manual-Release\676\676 v9.0.doc Web Guide / Light Bar Parts List ITEM PART NO. DESCRIPTION QTY 1 374059 SHAFT, SENSOR GUIDE 4 2 374060 SHAF

94 •••• Mechanical Assembly Drawings Users Manual Model 676 Drive Assembly Drawing 2121222271262476416191710118132867515142322252209318

Z:\Manual-Release\676\676 v9.0.doc Drive Parts List Item Part # Description Qty Item Part # Description Qty 1 514009K Spring lever, Front 1

96 •••• Mechanical Assembly Drawings Users Manual Model 676 Top Auxiliary Feed Assembly Drawing 25671343625

Z:\Manual-Release\676\676 v9.0.doc Top Auxiliary Feed Parts List Item Part # Description Qty 1 374025 Pre-feed plate 1 2 374026 Plate, Suppor

98 •••• Mechanical Assembly Drawings Users Manual Model 676 Top - Printhead Assembly Drawing 42629173510303125632236202427518192127111216331511

Z:\Manual-Release\676\676 v9.0.doc Top - Printhead Parts List Item Part # Description Qty Item Part # Description Qty 1 375087 Support rear a